Milling is one of the important
operations that are widely practiced over the world. Because of its simplicity
in operation and affordable operations, most industry relies on milling from a
long time. One of the important classifications that is used all over the
country is the Block Mill. Since, the need for modernization is an important
aspect nowadays in the industry. Therefore, more and more companies are coming
up with new technologies and working on replacing the old and the traditional
ones.
In a Block
Mill in India, the drive is common to all and acts as a group for all
types of stands for the performance of the shaping operation in a calculated
way. The tension between these stands is basically dependent on few constants
like:-
Ø Groove
Shape
Ø Working
Roll Diameter In Groove
Ø Roll
Diameter Relations between the Stands
Ø Calculated
Cross Sectional Area and few others
One the other hand, it is
dependent on variable parameters like:-
Ø Temperature
of the bar
Ø Material
Spread in Groove
Ø Quality
and Nature of Material etc.
These parameters are known as
variable parameters because the nature and the quality of material will be different
for different types of materials. Similarly, the temperature and the spread of
the material in a block mill will be different in the same way too. For
example, Mild Steel and Gold will be having different mechanical properties and
because of these properties, there will be a variance between the Milling of
the two.
This type of milling is
different from the Intermediate Milling in the manner that in intermediate milling
there is separate drives for each stands while in Block Mill in India it is in group form.
A Block Mill has following
three characteristics:-
Ø The
roll units are the severe domain of a single group drive only.
Ø Block
mill is basically designed for twist free rolling, that’s the reason which
makes the Output result in the least deformation.
Ø The
units used in a Block Mill are of the Cantilever type and are supported by 2
bearings on the left or the right side.
There are currently a large
number of manufacturers of Block Mill in India too whose efficient, effective,
and quality designed Block Mills can help you in producing a desired output with
a reduction in cost and raw materials too.
You can enquire about the same
from different manufacturers and order one for yours company according to the
requirement and the specifications needed by you. Block Mill in India with few changes are available in the market
too that are designed on special orders for the proper utilization and the
better efficiency of the machine and the output.
These Block Mills in the market
vary in designs, cost, efficiency, certain extra features and the quality of
the material used for building the Block Mill. Before buying one, make sure
that you go through all of the aspects needed by you.